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Last Updated: Saturday, January 31st, 2004, Created: Saturday, January 31st, 2004
It is always easier to cut fiberglass batt insulation if you compress it down as flat as possible. That way you can get through in one pass. Using a piece of plywood as in the first photo above, gives you a straight edge at the same time.
There is a special device for this task shown in the second photo, but it is apparently very difficult to locate. It is a simple plastic holder where you insert your standard utility knife. The third photo shows it in operation. The knife itself becomes a handle and the plastic mats down the batts just ahead of the blade, which can now easily cut through to the board below in one stroke.
One very good reason you need to cut batts accurately is that you need a snug fit in the wall, otherwise the cold air can flow right around the batt. It may surprise our American visitors but we don't have any paper backed batts at all in Canada. All batts here are what we call friction fit; they slide in snugly and simply stay put by friction. However, there is one common and critical installation error with friction fit batts. Look carefully at the fourth photo above with a six inch batt shoved into a 6 inch stud cavity. I have covered the sheathing side with Plexiglas just to see clearly what happens inside the wall. As the batt slides into the cavity, the edges and the corners tend to bend back. Inside the house it may look perfect, but on the sheathing side almost half the width of the stud to is exposed to outdoor temperatures. It also leaves a vertical triangular path all the way down the stud for air to flow. This convention flow of air and the exposure of the stud can reduce the effective insulation value by over 20%. That is a serious waste of money and can lead to condensation on the drywall right over the studs.
The proper way to install friction fit batts is to shove them all the way in, assuring that the hidden corners are filled with insulation, then pull the face you are working with back out flush with the inside face of the studs. A stud cavity with no air pockets will give you full value for the insulation you paid for.
Keywords: Condensation, Fibreglass, Insulation, Knife, Techniques, Thermal Bridging
Article 1967